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WL-ZD2000 Automatic Collating Machine

WL-ZD2000 Automatic Collating Machine

Brand:WENLIN


Specifications:


Application range:The WL-ZD2000 Automatic Collating Machine is for multiple layers (generally 5 layers) stacking, ultrasonic welding and high accuracy collating. It is a full automatic machine. Its product can be taken to lamination directly.


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Technical parameters

Collating size:According to customer provided one type of size.

Input material :Core: PVC, ABS, PETF, PTG, PC, transparent, etc.

Overlay: with or without glue.

PVC thickness:0.08~0.5mm

Inlay thickness :0.08~1.5mm

Film thickness:0.06~0.15mm

Throughput:800 Sheets/H

Accuracy of PVC collating:± 0.1 mm

Accuracy of magnetic stripe collating:± 0.1 mm

Welding technology:Ultrasonic

Welding spot:4~8 welding spots.

Weld spot position:Adjustable at front and rear, up and down position.

Product unqualified rate:<3%

Collating :Machine will automatically realize printing mark.

Layout rectifying function:Yes

Detection device:Camera

Film lamination tension adjusting :Automatic

Layout separator:Equipped with multiply automatic layout separators to avoid double layouts. Equipped with ultrasonic double layout detection.

Safety device:Equipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch.

Foil tension adjustment:Auto foil tension adjustment device

Total Power:13KW

Power Supply:AC 220V, 50/60Hz; 380V, 50Hz (for output stacker motors)

Working temperature:0 – 40

Compressed air supply:0.5-0.8 MPA

Working relative humidity:15-90%

Machine main part dimensions (L x W x H):6.1 x2 x 2 meter

Electric cabinet dimensions (L x W x H):0.5 x2 x 2 meter

Positioning method:This machine positioning sensor is fixed and been reated as absolute coordinate, so the machine requires sheets been printed with registration marks with width 0.8 mm on the edges for positioning.

Output sheet:No bur, no contamination, no scratch.


·Product introduction

Introduction

Magnetic foil spooler:To release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil.

Foil spooler:To release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil.

Sheet load A, B and C:All together three layer of sheets been load respectively with ultrasonic double layout detection to detection double sheet.

Positioning :With OCR to check the position of each sheet and positioning device to auto adjust positioning. Three sheets’ holding plate each with X, Y and rotate direction positioning function.

Stacking:To stack five layers together.

Ultrasonic welding:To weld positioned layers.

Thickness detection: To check collated sheets’ thickness, machine will alarm and stop if wrong thickness been detected.

Cutting:To cut weld layers.

Output stacker:To collect finished layers with trolley. Trolley will move down step by step when final product arrives.

Electric cabinet:Independent electric cabinet, easy and convenient to operate.

微信图片_20240613145014.jpg


·Technical parameter




微信图片_20240613162235.jpg

Feature


1.The machine is mainly stations include two sets of foil spooler unit, three groups of sheet loading station, sheets stacking and positioning, layers positioning station, ultrasonic welding station, cutting and output stacker.

2.Machine supports maximum three sheets and two foils material collating.

3.Well designed and manufactured structure and components make the transportation and clamping of layers smooth and no scratch on layers.

4.Product enjoys high accuracy due to high standard double sheet detection device, OCR positioning detection system and web guiding system.

5.There is a positive pressure wind blowing system in machine’s chamber to make layers free of contamination from dust outside.

6.Magnetic foil protective tape been collected automatically.

7.The machine runs with stable performance 24 hours×7 days.




·Video

Technical parameters

Collating size:According to customer provided one type of size.

Input material :Core: PVC, ABS, PETF, PTG, PC, transparent, etc.

Overlay: with or without glue.

PVC thickness:0.08~0.5mm

Inlay thickness :0.08~1.5mm

Film thickness:0.06~0.15mm

Throughput:800 Sheets/H

Accuracy of PVC collating:± 0.1 mm

Accuracy of magnetic stripe collating:± 0.1 mm

Welding technology:Ultrasonic

Welding spot:4~8 welding spots.

Weld spot position:Adjustable at front and rear, up and down position.

Product unqualified rate:<3%

Collating :Machine will automatically realize printing mark.

Layout rectifying function:Yes

Detection device:Camera

Film lamination tension adjusting :Automatic

Layout separator:Equipped with multiply automatic layout separators to avoid double layouts. Equipped with ultrasonic double layout detection.

Safety device:Equipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch.

Foil tension adjustment:Auto foil tension adjustment device

Total Power:13KW

Power Supply:AC 220V, 50/60Hz; 380V, 50Hz (for output stacker motors)

Working temperature:0 – 40

Compressed air supply:0.5-0.8 MPA

Working relative humidity:15-90%

Machine main part dimensions (L x W x H):6.1 x2 x 2 meter

Electric cabinet dimensions (L x W x H):0.5 x2 x 2 meter

Positioning method:This machine positioning sensor is fixed and been reated as absolute coordinate, so the machine requires sheets been printed with registration marks with width 0.8 mm on the edges for positioning.

Output sheet:No bur, no contamination, no scratch.


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